Lightweight Plastic Pallets
ENL Plast lightweight plastic pallets feature an optimized structural design that reduces the pallet's own weight while ensuring cargo stability, effectively cutting down on extra weight related costs in international shipping. Compared to traditional wooden pallets, our lightweight plastic pallets offer advantages such as consistent weight, resistance to moisture and mold, no need for fumigation, and recyclability. Tested according to ISO 8611 / ASTM D1185 standards, helping you lower transportation costs and enhance supply chain efficiency.
- Ultra Lightweight Design
- Lower Export Shipping Costs
- Space Saving Solution
- Export Ready Pallets
- China Factory Direct Supply
China Lightweight Plastic Pallet Manufacturer
ENL Plast is a Chinese lightweight plastic pallet manufacturer, specializing in providing solutions for global logistics and transportation. By structural optimization, high-performance material selection, and mature injection molding technology, we strike a perfect balance among pallet weight, load capacity, and cost to deliver more efficient lightweight logistics solutions for you.
Our lightweight plastic pallets are crafted from HDPE, PP, and 100% recycled plastic raw materials. We cut unnecessary materials and optimize support frames to minimize pallet dead weight. Our lightweight export plastic pallets weigh only 4–8kg, versus 15–25kg for standard wooden pallets — reducing pallet self-weight by 50%–70% and drastically cutting sea, land and air freight costs.
ENL Plast offers lightweight plastic pallets ranging from 800×600mm to 1200×1200mm. Our nestable lightweight plastic pallets feature an interlocking nested design: empty pallets fit inside one another to save up to 70% storage space. With precision injection molding and steel tube reinforcement, our pallets retain stable load capacity despite lightweight construction; select models deliver 500–1500kg dynamic load capacity, applicable for export shipping, international logistics, distribution centers and manufacturing logistics.
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Popular Lightweight Plastic Pallet Models
ENL Plast offers a comprehensive range of lightweight plastic pallets, covering applications such as cost effective export shipping, logistics distribution, and closed loop reuse.
1100 x 1100 Lightweight Bulk Bags Plastic Pallets
Reinforced Load: 1T Dynamic / 2T Static
Size: 1100 × 1100 × 100 mm
Weight: 6 kg
840 x 800 9 Legs Grid Surface Single Sided Pallets
Reinforced Load: 0.5T Dynamic / 1T Static
Size: 840 × 800 × 145 mm
Weight: 4.2 kg
1200X800 9 Legs Lightweight Euro Pallets
Reinforced Load: 0.5T Dynamic / 1.5T Static
Size: 1200 × 800 × 140 mm
Weight: 5.8 kg
1000X800 9-Leg Light-Duty Plastic Pallets
Reinforced Load: 0.5T Dynamic / 1.5T Static
Size: 1000 × 800 × 140 mm
Weight: 4.6 kg
1200X800 Lightweight Flat Surface Plastic Pallets
Reinforced Load: 1T Dynamic / 4T Static
Size: 1200 × 800 × 135 mm
Weight: 7 kg
9 Legs Single Sided Lightweight 1200 x 1000 Pallets
Unreinforced Load: 0.5T Dynamic / 2T Static
Size: 1200 × 1000 × 140 mm
Weight: 7.8 kg
1100X1100 9 Legs Recycled Lightweight Plastic Pallets
Reinforced Load: 0.5T Dynamic / 1.5T Static
Size: 1100 × 1100 × 140 mm
Weight: 6.5 kg
1100 x 900 Single Sided Ultra Light Plastic Pallets
Unreinforced Load: 0.5T Dynamic / 2T Static
Size: 1100 × 900 × 140 mm
Weight: 7.7 kg
1100 x 1100 9 Legs Single Sided Lightweight Logistics Pallets
Unreinforced Load: 0.5T Dynamic / 1.5T Static
Size: 1100 × 1100 × 140 mm
Weight: 9.3 kg
1300X1000 9 Legs Lightweight Nestable Plastic Pallets
Reinforced Load: 0.5T Dynamic / 1.5T Static
Size: 1300 × 1000 × 140 mm
Weight: 8 kg
1200X1200 9 Legs Lightweight Export Pallets
Unreinforced Load: 0.5T Dynamic / 1.5T Static
Size: 1200 × 1200 × 135 mm
Weight: 8.79 kg
Advantages of ENL Lightweight Plastic Pallets
By optimizing pallet structures, material ratios and production processes, ENL Plast's lightweight plastic pallets cut pallet dead weight while maintaining stable load capacity, bringing higher economic benefits to your export shipping and logistics management.
Reduce Shipping Costs
ENL Plast’s lightweight plastic pallets feature an optimized structure that reduces pallet weight and lowers transportation costs for non-product weight. While wooden pallets typically cost $10–$25 depending on the region, lightweight nestable recycled plastic pallets usually cost $9–$15 per unit, offering excellent cost competitiveness.
Save Storage Space
Lightweight nestable plastic pallets adopt interlocking nested construction, cutting empty pallet storage space by 50%–70%. You can store more pallets within the same warehouse and shipping space to maximize space utilization.
Improve Loading Efficiency
Lightweight plastic pallets enable a higher ratio of effective cargo load through their lightweight design. While a traditional wooden pallet weighs approximately 15–25 kg, some lightweight plastic pallets weigh as little as 4–8 kg, thereby reducing excess weight by more than 10 kg per pallet.
Lightweight Strength
ENL Plast optimizes force-bearing frames and stiffener layouts with premium PP & HDPE materials, reducing raw material usage while retaining excellent impact resistance and structural stability. Dynamic load capacity reaches 500–1500kg, striking an ideal balance of weight, cost and load performance.
Easy Handling
Lower pallet weight reduces the difficulty of daily handling and improves warehouse loading and unloading efficiency. Compared to traditional wooden pallets, lightweight plastic pallets weigh over 50% less, helping to reduce labor intensity and operating costs associated with frequent handling.
Export Ready
Plastic pallets do not absorb moisture, allowing them to maintain a stable weight during transport without the weight gain caused by damp environments. Furthermore, plastic pallets are immune to rot, mold, and pest infestations and do not require ISPM 15 fumigation, thereby simplifying the export process.
Recycled Material
ENL Plast offers lightweight plastic pallets manufactured from 100% recycled plastic, offering lightweight performance and competitive costs. They can be recycled through local systems after use, making them ideal for one-way export shipping and closed-loop logistics.
Bulk Bag Solution
Bulk Bag Plastic Pallets are designed for stable support of large bulk bags. With optimized load-bearing structures and lightweight design, they reduce pallet weight while ensuring even load distribution, minimizing cargo tilting and pallet deformation during transport.
Applications of Lightweight Plastic Pallets
Lightweight plastic pallets are pallets weighing approximately 4–8kg designed for export shipping, warehouse handling and logistics applications where reducing pallet weight is important.
One-Stop Plastic Pallet Solutions
ENL Plast provides the complete pallet solutions you need — explore our popular models, custom options, packaging methods, and after-sales support.
| Structure | External Dimension | Materials | Weight | Static | Dynamic | ||
| L | W | H | |||||
| 9 Legs Lightweight | 1300 mm | 1100 mm | 140 mm | PP / HDPE | 8.5 kg | 1.5T | 0.5T |
| 9 Legs Lightweight | 1200 mm | 1200 mm | 140 mm | PP / HDPE | 8.5 kg | 1.5T | 0.5T |
| 9 Legs Lightweight | 1200 mm | 1100 mm | 140 mm | PP / HDPE | 7.8 kg | 1.5T | 0.5T |
| 9 Legs Lightweight | 1200 mm | 1000 mm | 140 mm | PP / HDPE | 6 kg | 1.5T | 0.5T |
| 9 Legs Lightweight | 1100 mm | 1000 mm | 140 mm | PP / HDPE | 6.6 kg | 1.5T | 0.5T |
| 9 Legs Lightweight | 1150 mm | 1150 mm | 140 mm | PP / HDPE | 8.3 kg | 1.5T | 0.5T |
| 9 Legs Lightweight | 1000 mm | 1000 mm | 140 mm | PP / HDPE | 5.8 kg | 1.5T | 0.5T |
| 9 Legs Lightweight | 1100 mm | 900 mm | 140 mm | PP / HDPE | 5.8 kg | 1.5T | 0.5T |
| 9 Legs recycled material | 1100 mm | 1000 mm | 140 mm | recycled material | 6.7 kg | 1.5T | 0.5T |
| 9 Legs recycled material | 1100 mm | 1100 mm | 140 mm | recycled material | 6.5 kg | 1.5T | 0.5T |
| 9 Legs recycled material | 1200 mm | 1100 mm | 140 mm | recycled material | 6.8 kg | 1.5T | 0.5T |
| 9 Legs recycled material | 1300 mm | 1100 mm | 140 mm | recycled material | 8.5 kg | 1.5T | 0.5T |
Besides existing models, we can also, according to your load, product type, and use environment, customize stacking pallets. Also, if you need a very special one, we will open a pallet mold for you.
Size: length, width, height, fork entry height
Load: thicken, design more reinforcing ribs, built-in steel tube, outside more steel tube quantity
Material: pure virgin material, increase recycled material ratio
Additive addition: flame retardant, anti-static agent, UV absorber, toughening agent, antibacterial agent
Color custom: use inorganic pigment masterbatch, organic pigment masterbatch to change color
Surface design: custom anti-slip pad shape and area; add safety rim
Tracking: pre-embed RFID chip
Marking: number / barcode / QR code, LOGO printing or heat transfer
Accessories: separator board, Collars
Check out our inventory of stackable pallets—including actual photos of the products and shipments!
We produce strictly according to the ISO 9001 quality management standard, at the same time we can meet international standards and certification requirements like FDA, GRS, SGS, CE, REACH, ROHS, FM, etc. You are welcome to monitor our production process at any time.
See How We Test and Produce Lightweight Pallets
ENL Plas does more than just manufacture plastic pallets; we focus on how product design can help you reduce logistics costs. From lightweight export pallets to high-strength reusable pallets, we provide comprehensive solutions tailored to diverse market needs.
Nestable Plastic Pallet Testing
Lightweight plastic pallets demand high standards regarding weight control, dimensional accuracy, and structural stability; they must minimize non-product weight during transport while maintaining reliable load-bearing performance. ENL Plast has established a comprehensive quality control system—spanning raw material testing, injection molding parameter control, and finished product inspection—to strictly regulate the properties of HDPE, PP, and recycled materials, ensuring consistent weight, dimensions, and structural integrity across every batch of pallets.
During production, we verify pallet height, fork entry points, structural strength, and operational stability through dimensional, weight, and load-bearing capacity inspections. Tailored to your specific application needs, we conduct static, dynamic, and stacking tests—referencing standards such as ISO 8611 and ASTM D1185—to ensure that our lightweight plastic pallets meet performance requirements for export shipping, logistics distribution, and warehousing, even while offering reduced weight.
Strict Quality Testing Ensures Reliable Performance
Once the new mold is complete, we produce a First Article Sample and conduct comprehensive testing—including static and dynamic load tests, stacking tests, and structural stability verification—based on your project requirements and industry standards such as ISO 8611 and ASTM D1185. We thoroughly evaluate the pallet’s load-bearing capacity, dimensional stability, weight control, and stress-induced deformation across various transportation and storage environments to ensure that the lightweight design does not compromise product performance.
Before full-scale production, we conduct rigorous inspections of dimensional accuracy, unit weight, material properties, and key structural parameters to ensure consistent quality across every batch of lightweight plastic pallets in large-volume orders. Should your project require specific quality certifications or test data, we can facilitate third-party testing services—such as SGS reports—to provide reliable data that supports your procurement decisions and helps you select the lightweight plastic pallet solution best suited to your logistics operations.
What are Lightweight Plastic Pallets used for?
Lightweight plastic pallets are primarily used for international export shipping, logistics distribution, warehouse management, and internal manufacturing logistics. If your goal is to reduce shipping weight and logistics costs while ensuring the safe transport of goods, lightweight plastic pallets are a highly cost effective choice.
Are Lightweight Plastic Pallets suitable for export shipping?
Yes, since plastic pallets contain no wood, they do not require ISPM 15 fumigation and are resistant to water absorption, mold, and rot, thereby simplifying the export process. For one way export shipments, we also offer cost effective recycled plastic pallet options to help you further reduce procurement costs.
How much shipping cost can lightweight plastic pallets save?
Savings depend on shipping distance, transport mode, and pallet type. Lightweight plastic pallets reduce excess weight costs, especially in air freight, frequent exports, and high volume shipments. We can provide a tailored cost analysis based on your needs.
Are recycled lightweight plastic pallets suitable for food applications?
For applications involving direct food contact, we recommend selecting plastic pallets made from virgin HDPE or virgin PP. Lightweight plastic pallets manufactured from recycled plastic materials are better suited for outer packaging transport, warehouse handling, and closed loop supply chain applications.
How to Choose Between Single Sided and Double Sided Pallets?
The choice between single sided pallets and double sided pallets depends on the storage environment, racking system, and handling equipment. Single sided pallets suit manual handling, while both types work with forklifts and automated systems. For high load racking without decking, steel reinforced pallets are recommended, and double sided or field base pallets are preferred for stacked goods.
Request An Instant Quote
ENL Plast is dedicated to helping you reduce transportation costs and improve logistics efficiency through lightweight plastic pallets. Whether you require cost-effective export pallets, lightweight logistics pallets, or custom plastic pallet solutions tailored to specific needs, we provide professional recommendations based on your shipping methods, cargo characteristics, and supply chain requirements.
We offer a wide range of sizes, load capacities, and material options to meet diverse logistics needs. The minimum order quantity (MOQ) is 300 units, and free samples are available upon request (You are responsible for the shipping costs). Standard orders have a lead time of 7–15 working days, while custom orders take approximately 20–30 working days, depending on mold development and design approval. All plastic pallets are recyclable and comply with sustainable supply chain requirements. Contact us today to find the ideal lightweight plastic pallet solution for your business.
We offer a wide range of sizes, load capacities, and material options to meet diverse logistics needs. The minimum order quantity (MOQ) is 300 units, and free samples are available upon request (You are responsible for the shipping costs). Standard orders have a lead time of 7–15 working days, while custom orders take approximately 20–30 working days, depending on mold development and design approval. All plastic pallets are recyclable and comply with sustainable supply chain requirements. Contact us today to find the ideal lightweight plastic pallet solution for your business.